Technical Features & Engineering Guides

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Engineering Standards

Applicable Codes & Manufacturing Specifications

All pipe support components, variable spring hangers, constant load supports, and rigid suspension hardware manufactured by Hasan-Techno Industry adhere strictly to national and international piping standards:

Standard Designation Scope & Coverage Description
MSS SP-58 Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, and Application (Standardization Society of Valve & Fittings Industry).
MSS SP-69 Pipe Hangers and Supports – Selection and Application for Industrial Piping Systems.
ANSI / ASME B31.1 Power Piping Code – Covers design of steam power station piping and support attachments.
ANSI / ASME B31.3 Process Piping Code – Applies to petroleum refinery, chemical, and petrochemical plants.
IS 5372 / IS 5373 Specification for Pipe Hangers & Supports for Boiler & Industrial Piping Systems.
IS 1367 Technical Supply Conditions for Threaded Fasteners, Rods, and Turnbuckle Hardware.
Site Installation

Spring Hanger Installation Protocol

Step-by-Step Installation Instructions

  1. Unpacking & Visual Inspection: Verify the unit nameplate, spring size, tag number, and pre-set cold load against site piping support isometric drawings.
  2. Rigging & Attachment: Mount the top attachment (beam clamp, welded lug, or eye rod) to structural steel. Connect the bottom clamp to the pipe line without removing factory locking pins.
  3. Hydrostatic Testing: Keep the factory-installed travel locking pins/stop bars IN PLACE during hydro-testing to prevent overloading the spring coil.
  4. Lock Pin Removal: After successful hydrostatic testing and pipe insulation completion, remove the locking pins. Ensure the load indicator rests exactly at the calculated COLD LOAD position.
  5. Hot Load Verification: Once the piping system reaches operating temperature, verify that the travel pointer shifts smoothly to the calculated HOT LOAD position on the scale.
Maintenance & Inspection

Operation & Routine Maintenance Guide

Hasan-Techno Industry spring supports are designed for maintenance-free long life. However, periodic visual inspection during thermal cycles ensures piping system integrity:

Annual Visual Audits

Check for visual spring coil corrosion, physical obstruction, bent turnbuckle rods, or loose locknuts. Verify scale pointer moves between Cold and Hot marks without binding.

Overhaul & Calibration

During major plant shutdown overhauls (every 5 years), inspect turnbuckles for thread wear, check spring coil free height, and re-calibrate springs if required.

Quality Manual

Quality System Manual Summary

Our Quality System Manual documents the complete Quality Assurance Framework enforced at Hasan-Techno Industry under ISO 9001:2015 accreditation:

Core Sections of Quality System Manual

  • ✓ Section 1: Management Responsibility & Policy
  • ✓ Section 2: Contract Review & Design Control
  • ✓ Section 3: Document & Drawing Control
  • ✓ Section 4: Procurement & Vendor Qualification
  • ✓ Section 5: Process Control & Welding Qualification
  • ✓ Section 6: Inspection & Testing (NDT/Load Bench)
  • ✓ Section 7: Calibration of Test Rigs & Instruments
  • ✓ Section 8: Corrective Action & Traceability Records
Field Services

Site Engineering & Inspection Services

Hasan-Techno Industry provides on-site expert engineering services for existing power plants, refineries, and new construction projects:

Piping Support Audit

Comprehensive site survey of operational pipe hangers to identify topping out, bottoming out, un-removed locking pins, or excessive thermal load transfers.

Spring Re-calibration

On-site or factory load testing, spring recalibration, and load adjustment for aging power station supports.

Commissioning Supervision

Erection supervision, cold setting inspection, and locking pin removal oversight during plant initial start-up.